ARG 640 DC CF-NC Automat

Band saw for metal - Dual-column CNC automatic

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Machine: ARG 640 DC CF-NC Automat

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6730 x 54 x 1,6

Massive double-column semi-automatic machine designed for versatile use in the industrial cutting of materials even in the most challenging and non-stop applications and also for cutting heavy workpieces of larger cross-sections. Exceptionally solid construction of the saw band arm and the massive dual-column arm support moving on linear lines ensure excellent stiffness of the whole system and accurate cut during industrial cutting of full materials. Industrial band 54 x 1.6 mm is manufactured in many versions and allows for cutting of wide range of materials, including stainless steel or tool steel.

The machine is equipped with a workpiece feed by industrial servomotor (servomotor with planetary gear) with a new control system. The servomo-tor and ball screw ensure high speed and maximum accuracy of workpiece feed, even in multiple feed when cutting long pieces. Options of setting three feed rates – 27, 42 or 50 mm/s acording to weight and length of the workpiece to be cut. Maximum length of a single feed is 600 mm.

Central control panel with a big colour touch screen (7.5”) ensures simple intuitive control of alla features of the machine. The control unit allows for programming of up to 60 programmes for quick setting of the feed length in repetitive production. Each programme can be annotated, e.g. by the drawing number. Possibility of programming and cutting of different number of pieces of different sizes without the need for further operation of the machine. The machine can be controlled in fully automatic, semi-automatic or manual mode. In manual mode all functions of the machine are controlled separately.

Due to very cutting of very heavy workpieces the loading floor is equipped with a robust rollers along its entire length, allowing easy motion of the material. Optimum clamping of the workpiece when cutting is facilitated by a full-stroke double-jaw vice which clamps the material both before and behind the cut. The vice moves along linear guides. The moving guide block is adjusted together with the vice jaw. That means that it is always automatically closest to the cut, which contributes to cutting accuracy and speed. Saw band guide block holder also moves along the linear guides. Extremely robust feeding full-lifting vice moves again along the linear guides. For maximum performance the servomotor with ball screw is additionally equipped with cutting-edge planetary gear, which guarantees easy motion of even the heaviest materials. For the expected cutting of very heavy and often uneven materials, e.g. forgings, the vice is equipped with a system gaping simultaneously both jaws. The fixed jaw pushes aside by 15 mm from the material, the movable jaw with full-lifting hydraulic cylinder pushes during the automatic operation also by 15 mm. Thuerefore there is not any conflict between the feed vise and material, and also the accuracy of the feed is ensured. The machine is equipped with a high-performance industrial hydraulic unit. Horizontal clamping of the material and motion of the sawblade arm to the cut and back into the required position according to the diameter of the material are also hydraulically operated. Hydraulic unit allows you to set the required pressure of the vice.

Both saw band guiding heads are fitted with automatic regulation of feed into cut, which significantly increases the rate and accuracy of cutting and service life of the saw band. Maximum cutting efficiency is maintained also thanks to the possibility of setting optimum saw band speed by a frequency converter in the range between 15 and 90 m/min., which significantly contributes to cutting accuracy and service life of saw bands. Large base and overall massive framework guarantee exceptional stability of the machine even when cutting heavy workpieces. By default the machine is equipped with a screw conveyor. Its location right below the cut ensures optimum removal of chips. Chips can be driven into a metal container with a removable drip tray (accessories). High-quality lighting of the work area by a line of powerful LEDs with a cover. Behind the cut the vice can be fitted with a supporting roller for cutting long pieces or a slide of material for short pieces (accessories).

  • In order to achieve maximum accuracy and productivity the machine is designed only for perpendicular cutting.
  • Very robust machine construction composes of massive weldments ensures vibration absorption.
  • Large diameter running wheels and precise three-side hardmetal guiding ensure long service life of the band and cutting accuracy.
  • Easy intuitive controls by ergonomically places controls on the control panel.
  • Overdesign of running wheel bearings, tensioning wheel system and all rotary parts ensures long service life of the machine.
  • Noiseless and maintenance-free band drive is provided by an industrial electric motor with bevel gearbox.
  • The machine is connected to a complete cooling system with a highperformance pump and possibility of regulating the flow on both guiding heads independently and on two additional adjustable outlets. Coolant tank with a high-performance pump is placed in the base of the machine.
  • The machine checks correct tension or break of the saw band. If the saw band breaks the machine automatically switches off.

All pictures shown are for illustration purpose only. Actual product may vary due to product enhancement.

90°
550
550
700 x 550

Main motor 400 V, 50 Hz, 7.5 kW
Servo motor of the feed 400 V, 50 Hz, 4.5 kW
Pump motor 400 V, 50 Hz, 0.12 kW
Hydraulic motor unit 400 V, 50 Hz, 1 kW
Feed rate of material 1,6 / 2,5 / 3 m/min.
Saw blade speed 15-90 m/min.
  • Frequency converter - Standard equipment

    Enables continuous blade speed regulation between 15–90 m/min. and thus setting the optimum cutting conditions for the given material.

  • Electrical cleaning brush - Standard equipment

    Steel circular brush powered by and industrial motor with worm gearbox. Used to remove chips from the saw band behind the cut.

  • Pressure regulation - Standard equipment

    Hydraulically controlled double-side automatic regulation of saw band feed into cut according to the resistance of the material to be cut. Significantly reduces the cutting time and service life of the saw band.

  • Rinse spray gun - Standard equipment

    For cleaning working space of the machine.

  • LED Light - Standard equipment

    High-quality lighting of the work area by a line of powerful LESs with a cover. An invaluable tool especially when the lighting at the workplace is insufficient.

  • Bevel gearbox with 7,5 kW motor - Standard equipment

    Bevel gearbox with motor 7,5 kW increases cutting power. Efficient for highly productive cutting of tough metal, e.g. stainless steel.

  • Hydraulic tensioning - Standard equipment

    Ensures convenient tensioning of the saw band via the central control panel. Optimum tensioning of the saw band is essential for its service life and cutting accuracy.

  • Hydraulic pressure device HVP

    The massive full-stroke pressure device ensures optimum vertical clamping when cutting workpieces in bundles. Hydraulics-controlled pressure plate with adjustable lifting height is guided through linear guidance and it clamps the workpiece along the full length of the vice. The lifting height according to the size of the workpiece is simply adjustable through a touchscreen and the clamping is synchronized with vertical vice.

  • Material chute KL 640

    Continuously joins the vice behind the cut and allows for easy slide of cut pieces into a container when cutting larger series.

  • Oil mist lubrication MM

    Creates an oil mist that is sprayed onto the cutting edge. It replaces the use of a classic coolant, especially when cutting sections during which leakages may occur. Possibility of using organic oils.

  • Laser alignment LS

    High-quality industrial laser projects the cutting line on the material to be cut. Makes the setting of the required material length simpler, faster and more accurate.

  • Signalling beacon M2

    Signalling beacon is designed for a remote check of the working status of the machine. Dichromatic beacon is fitted with LED lights of a high luminosity and visibility from all directions, thanks to a unique shape of lenses.

    Green light – indication of a working mode of the machine, sawblade is in the cut. After cutting operation and sawblade stopping the light switches off signalling that a next cut can be started.

    Red light – indication of malfunction, e.g. broken sawblade, main motor overload, opened safety cover and other failures leading to the stop of the machine.

  • Signalling beacon M3

    Signalling beacon is designed for a remote check of the working status of the machine. Trichromatic beacon is fitted with LED lights of a high luminosity and visibility from all directions, thanks to a unique shape of lenses.

    Green light – indication of a working mode of the machine, sawblade is in the cut. After cutting operation and sawblade stopping the light switches off signalling that a next cut can be started.

    Red light – indication of malfunction, e.g. broken sawblade, main motor overload, opened safety cover and other failures leading to the stop of the machine.

    Blue light - indication of material ending etc.

  • Additional roller PV

    To be installed instead of the slide behind the cut. Facilitates the feed of the material when cutting long workpieces.

  • Scraper chip conveyor SDA

    Ensures smooth removal of chips from the machine. Reduces the time needed for the cleaning of the machine especially when cutting series of full materials producing large amount of chips. Ideal for small brittle chips and cast iron chips.

  • Plate Chip Conveyor SDC

    The plate chip conveyor is equipped with a steel plate conveyor belt on which the chips fall and are carried by transverse scrapers into a prepared collection container. This full plate belt with protrusions prevents chips from sticking to the belt. The solid plates of the belt, on the other hand, prevent small chips from flowing through the belt. This type is also suitable for aluminum chips.

  • Massive double-column semi-automatic machine designed for versatile use in the industrial cutting of materials even in the most challenging and non-stop applications and also for cutting heavy workpieces of larger cross-sections. Exceptionally solid construction of the saw band arm and the massive dual-column arm support moving on linear lines ensure excellent stiffness of the whole system and accurate cut during industrial cutting of full materials. Industrial band 54 x 1.6 mm is manufactured in many versions and allows for cutting of wide range of materials, including stainless steel or tool steel.

    The machine is equipped with a workpiece feed by industrial servomotor (servomotor with planetary gear) with a new control system. The servomo-tor and ball screw ensure high speed and maximum accuracy of workpiece feed, even in multiple feed when cutting long pieces. Options of setting three feed rates – 27, 42 or 50 mm/s acording to weight and length of the workpiece to be cut. Maximum length of a single feed is 600 mm.

    Central control panel with a big colour touch screen (7.5”) ensures simple intuitive control of alla features of the machine. The control unit allows for programming of up to 60 programmes for quick setting of the feed length in repetitive production. Each programme can be annotated, e.g. by the drawing number. Possibility of programming and cutting of different number of pieces of different sizes without the need for further operation of the machine. The machine can be controlled in fully automatic, semi-automatic or manual mode. In manual mode all functions of the machine are controlled separately.

    Due to very cutting of very heavy workpieces the loading floor is equipped with a robust rollers along its entire length, allowing easy motion of the material. Optimum clamping of the workpiece when cutting is facilitated by a full-stroke double-jaw vice which clamps the material both before and behind the cut. The vice moves along linear guides. The moving guide block is adjusted together with the vice jaw. That means that it is always automatically closest to the cut, which contributes to cutting accuracy and speed. Saw band guide block holder also moves along the linear guides. Extremely robust feeding full-lifting vice moves again along the linear guides. For maximum performance the servomotor with ball screw is additionally equipped with cutting-edge planetary gear, which guarantees easy motion of even the heaviest materials. For the expected cutting of very heavy and often uneven materials, e.g. forgings, the vice is equipped with a system gaping simultaneously both jaws. The fixed jaw pushes aside by 15 mm from the material, the movable jaw with full-lifting hydraulic cylinder pushes during the automatic operation also by 15 mm. Thuerefore there is not any conflict between the feed vise and material, and also the accuracy of the feed is ensured. The machine is equipped with a high-performance industrial hydraulic unit. Horizontal clamping of the material and motion of the sawblade arm to the cut and back into the required position according to the diameter of the material are also hydraulically operated. Hydraulic unit allows you to set the required pressure of the vice.

    Both saw band guiding heads are fitted with automatic regulation of feed into cut, which significantly increases the rate and accuracy of cutting and service life of the saw band. Maximum cutting efficiency is maintained also thanks to the possibility of setting optimum saw band speed by a frequency converter in the range between 15 and 90 m/min., which significantly contributes to cutting accuracy and service life of saw bands. Large base and overall massive framework guarantee exceptional stability of the machine even when cutting heavy workpieces. By default the machine is equipped with a screw conveyor. Its location right below the cut ensures optimum removal of chips. Chips can be driven into a metal container with a removable drip tray (accessories). High-quality lighting of the work area by a line of powerful LEDs with a cover. Behind the cut the vice can be fitted with a supporting roller for cutting long pieces or a slide of material for short pieces (accessories).

    • In order to achieve maximum accuracy and productivity the machine is designed only for perpendicular cutting.
    • Very robust machine construction composes of massive weldments ensures vibration absorption.
    • Large diameter running wheels and precise three-side hardmetal guiding ensure long service life of the band and cutting accuracy.
    • Easy intuitive controls by ergonomically places controls on the control panel.
    • Overdesign of running wheel bearings, tensioning wheel system and all rotary parts ensures long service life of the machine.
    • Noiseless and maintenance-free band drive is provided by an industrial electric motor with bevel gearbox.
    • The machine is connected to a complete cooling system with a highperformance pump and possibility of regulating the flow on both guiding heads independently and on two additional adjustable outlets. Coolant tank with a high-performance pump is placed in the base of the machine.
    • The machine checks correct tension or break of the saw band. If the saw band breaks the machine automatically switches off.

    All pictures shown are for illustration purpose only. Actual product may vary due to product enhancement.

  • 90°
    550
    550
    700 x 550

    Main motor 400 V, 50 Hz, 7.5 kW
    Servo motor of the feed 400 V, 50 Hz, 4.5 kW
    Pump motor 400 V, 50 Hz, 0.12 kW
    Hydraulic motor unit 400 V, 50 Hz, 1 kW
    Feed rate of material 1,6 / 2,5 / 3 m/min.
    Saw blade speed 15-90 m/min.
    • Frequency converter - Standard equipment

      Enables continuous blade speed regulation between 15–90 m/min. and thus setting the optimum cutting conditions for the given material.

    • Electrical cleaning brush - Standard equipment

      Steel circular brush powered by and industrial motor with worm gearbox. Used to remove chips from the saw band behind the cut.

    • Pressure regulation - Standard equipment

      Hydraulically controlled double-side automatic regulation of saw band feed into cut according to the resistance of the material to be cut. Significantly reduces the cutting time and service life of the saw band.

    • Rinse spray gun - Standard equipment

      For cleaning working space of the machine.

    • LED Light - Standard equipment

      High-quality lighting of the work area by a line of powerful LESs with a cover. An invaluable tool especially when the lighting at the workplace is insufficient.

    • Bevel gearbox with 7,5 kW motor - Standard equipment

      Bevel gearbox with motor 7,5 kW increases cutting power. Efficient for highly productive cutting of tough metal, e.g. stainless steel.

    • Hydraulic tensioning - Standard equipment

      Ensures convenient tensioning of the saw band via the central control panel. Optimum tensioning of the saw band is essential for its service life and cutting accuracy.

    • Hydraulic pressure device HVP

      The massive full-stroke pressure device ensures optimum vertical clamping when cutting workpieces in bundles. Hydraulics-controlled pressure plate with adjustable lifting height is guided through linear guidance and it clamps the workpiece along the full length of the vice. The lifting height according to the size of the workpiece is simply adjustable through a touchscreen and the clamping is synchronized with vertical vice.

    • Material chute KL 640

      Continuously joins the vice behind the cut and allows for easy slide of cut pieces into a container when cutting larger series.

    • Oil mist lubrication MM

      Creates an oil mist that is sprayed onto the cutting edge. It replaces the use of a classic coolant, especially when cutting sections during which leakages may occur. Possibility of using organic oils.

    • Laser alignment LS

      High-quality industrial laser projects the cutting line on the material to be cut. Makes the setting of the required material length simpler, faster and more accurate.

    • Signalling beacon M2

      Signalling beacon is designed for a remote check of the working status of the machine. Dichromatic beacon is fitted with LED lights of a high luminosity and visibility from all directions, thanks to a unique shape of lenses.

      Green light – indication of a working mode of the machine, sawblade is in the cut. After cutting operation and sawblade stopping the light switches off signalling that a next cut can be started.

      Red light – indication of malfunction, e.g. broken sawblade, main motor overload, opened safety cover and other failures leading to the stop of the machine.

    • Signalling beacon M3

      Signalling beacon is designed for a remote check of the working status of the machine. Trichromatic beacon is fitted with LED lights of a high luminosity and visibility from all directions, thanks to a unique shape of lenses.

      Green light – indication of a working mode of the machine, sawblade is in the cut. After cutting operation and sawblade stopping the light switches off signalling that a next cut can be started.

      Red light – indication of malfunction, e.g. broken sawblade, main motor overload, opened safety cover and other failures leading to the stop of the machine.

      Blue light - indication of material ending etc.

    • Additional roller PV

      To be installed instead of the slide behind the cut. Facilitates the feed of the material when cutting long workpieces.

    • Scraper chip conveyor SDA

      Ensures smooth removal of chips from the machine. Reduces the time needed for the cleaning of the machine especially when cutting series of full materials producing large amount of chips. Ideal for small brittle chips and cast iron chips.

    • Plate Chip Conveyor SDC

      The plate chip conveyor is equipped with a steel plate conveyor belt on which the chips fall and are carried by transverse scrapers into a prepared collection container. This full plate belt with protrusions prevents chips from sticking to the belt. The solid plates of the belt, on the other hand, prevent small chips from flowing through the belt. This type is also suitable for aluminum chips.